(A) the choice of diaphragm pump type 1, diaphragm pump valve body type selection The choice of diaphragm is the most important part of the diaphragm pump. Diaphragm valve body types, commonly used through a single seat, through two-seater, angular, diaphragm, small flow, tee, eccentric rotation, butterfly, sleeve, spherical and other 10 species. Before choosing a valve, carefully analyze the medium, process conditions, and parameters of the control process, gather enough data to understand the system requirements for the diaphragm pump, and determine the type of valve to be used based on the data collected. In the specific choice, from the following aspects:
(1) The shape of the spool is mainly based on the selected flow characteristics and unbalanced forces and other factors to consider.
(2) Wear resistance When the fluid medium is a suspension containing high concentration of abrasive particles, the valve core, the valve seat joint surface will be severely rubbed each time it is closed. Therefore, the flow of the valve should be smooth, the valve's internal material to be hard.
(3) Corrosion resistance Due to the corrosive medium, try to choose a simple structure of the valve in the circumstances to meet regulatory functions.
(4) Medium temperature, pressure When the medium temperature, high pressure and changes, should use the valve core and valve seat material by temperature, pressure changes in small valves.
(5) to prevent flash and cavitation flash and cavitation only produce liquid medium. In the actual production process, flash and cavitation not only affect the calculation of flow coefficient, but also the formation of vibration and noise, so that the valve life is shorter, so the valve should be selected to prevent flash and cavitation.
2, the choice of diaphragm pump actuator (1) the output force considerations Actuator no matter what type of output force is used to overcome the effective load (mainly refers to unbalanced and unbalanced torque plus friction , Sealing force, gravity and other related forces). Therefore, in order for the diaphragm pump to work properly, the associated actuator must be capable of producing enough output force to overcome various resistances and ensure a high degree of sealing and valve opening.
For double-acting pneumatic, hydraulic, electric actuator, there is usually no return spring. The size of the force has nothing to do with its direction of operation, so the key to choosing an actuator lies in knowing the maximum output force and the torque of the motor. For single-acting pneumatic actuators, the output force is related to the opening of the valve. The force appearing on the diaphragm pump will also affect the kinematics and therefore a force balance across the opening of the diaphragm pump is required.
(2) Determination of the type of implementing agency After determining the output of implementing agencies, select the appropriate implementing agencies according to the requirements of the environment for process use. For on-site explosion-proof requirements, pneumatic actuators should be used, and the junction box for the explosion-proof, you can not choose the electric actuator. If there is no explosion-proof requirements, the pneumatic and electric actuators can be used, but from the energy-saving aspects, should try to use electric actuators. For the hydraulic actuator, its use is not as good as the pneumatic, electric actuators a wide range, but with high precision, fast speed and smooth characteristics, therefore, in some cases, in order to achieve better regulation effect, you must use hydraulic actuator Institutions, such as power plant transparent speed control, refinery catalytic reactor temperature control and so on.
(B) the role of the diaphragm pump diaphragm pump action mode is selected only when the pneumatic actuator only, the role of the positive and negative effect by the implementing agencies and the positive and negative valve action combination. There are four types of combination that is positive (air-off type), positive and negative (air-type), anyway (air-type), anti-anti (anti-off type) Open and Qi off two. For the diaphragm pump mode of action, mainly from three aspects: a) process safety; b) the characteristics of the media; c) to ensure product quality, economic loss is minimal.
(C) the selection of flow characteristics of diaphragm pump Diaphragm flow characteristics of the pump refers to the medium flow through the valve relative displacement and displacement (the valve relative opening) between the relationship between the ideal flow characteristics are straight, equal percentage (logarithm) Parabolic and fast open 4 kinds. The only commonly used ideal flow characteristics, such as straight line, such as the percentage (logarithm), quickly open three. Parabolic flow characteristics between the straight line and equal percentage, the general percentage of the characteristics can be used instead of the other, while the fast opening characteristics are mainly used for two-bit adjustment and program control, so the selection of diaphragm pump is actually a straight line and equal percentage flow characteristics s Choice.
The choice of diaphragm pump flow characteristics can be calculated theoretically, but the methods and equations used are complicated. At present, the use of more experience guidelines, specifically from the following aspects: ① from the regulatory system to adjust the quality of analysis and selection; ② from process piping considerations; ③ from the load changes.
Select the flow characteristics of the diaphragm pump, you can determine the valve spool according to its flow characteristics of the shape and structure, but for such as diaphragm valves, butterfly valves, due to their structural characteristics, it is impossible to change the shape of the valve spool to achieve The required flow characteristics can be achieved by changing the feedback cam profile of the valve positioner fitted.
(D) Diaphragm Pump Diaphragm Diaphragm Selection and Determination of Mainly based on the valve flow capacity that is Cv. In a variety of engineering design and selection of instruments, should be on the diaphragm Cv calculations, diaphragm pumps and provide design specifications. Calculated from the diaphragm pump Cv to determine the diameter of the valve, generally required by the following steps:
1, to determine the flow of calculation. The existing production capacity, equipment load and the condition of the medium determine the Qmax and Qmin of the flow rate.
2, before and after the valve to determine the pressure. According to the selected valve flow characteristics and system characteristics selected S (resistance coefficient), and then determine the calculation of pressure.
3, calculate Cv. According to the adjusted medium to choose the appropriate formula and chart Cmax and Cmin.
4, choose Cv. According to Cmax, choose Cmax and the closest level C in the selected product standard series.
5, diaphragm pump checking. The general requirements of the maximum flow when the calculation of the opening ≯ 90%, the minimum calculation of flow when the opening ≮ 10%.
6, the actual adjustable diaphragm pump checking. Generally require the actual adjustable ratio ≮10.
7, Seat diameter and nominal diameter of the determination. After verification, according to C to determine.
Operational Notes:
1) diaphragm pump open the parking load operation diaphragm pump is driven by the variable frequency motor, if the parking load is too large or too small, short Ben Juan brake ǘ wash 蟆 ⒊ て て 诘 through饔 apricot postscript? To avoid the above situation occurs, the mandatory provisions of the parking load control are controlled at about 30%, and set in the instrument to increase or decrease the load must be completed within a period of time, effectively done from the craft Inverter maintenance.
2) Diaphragm pump instrument air and lubricating oil pressure system operation Diaphragm pump instrument air and oil pressure are interlocked with the main motor, pushing the liquid oil, oil drain valve for the air valve, to always maintain a certain air pressure , The minimum operating pressure of the two valves is not less than 0.4MPa, so the instrument air pressure is generally maintained at above 015MPa, stop the meter air even after stopping the pump, so as not to promote the liquid in the liquid chamber is not enough or excessive, the air supply valve is through Filtration, oil atomized.
Diaphragm pump in operation, the lubricating oil pressure should not be less than the pressure interlock value (0115MPa), and the oil outlet filter pressure can not be too large, lubricating oil flow within the mirror ball should be in the upper limit position, adjust the flow When the adjustment range can not be too large, so as to avoid the transient flow Ambassador too much pressure drop caused by interlocking jump.
Through the above process improvement and mastering the operation essentials, the diaphragm pump always has a stable process environment. After more than a year of operation, it can run in a long cycle and run safely and efficiently only once due to electrical reasons.
Diaphragm pump applications As the pneumatic diaphragm pump has the above characteristics, so in the world since the birth of the diaphragm pump is gradually invaded other pump market, and take up some of them. Such as: paint, diaphragm pumps in the ceramic industry has occupied an absolute dominance, while in other industries, such as environmental protection, wastewater treatment, construction, sewage, fine chemicals is expanding its market share, and has other pumps irreplaceable Position. The advantages of pneumatic diaphragm pumps are:
1, due to the use of air as the power, so the flow rate with the back pressure (outlet resistance) changes and automatically adjust, suitable for medium and high viscosity fluid. Centrifugal pump operating point is set on the basis of water, if used for slightly higher viscosity fluid, you need to support reducer or inverter, the cost has greatly improved, for the same is true.
2, in a flammable and explosive environment with pneumatic pump reliable and low cost, such as fuel, gunpowder, explosives, because: First, the ground is not likely to spark; second, no heat during work, the machine is not Will overheat; thirdly, the fluid will not overheat because the diaphragm pump agitates the fluid to a minimum.
3, poor construction sites, such as construction sites, industrial and mining wastewater discharge, due to the impurities in the sewage and complex composition, easy to plug the pipeline, so the formation of the pump on the load is too high, the motor heat vulnerable. Pneumatic diaphragm pump through the particles and the flow rate can be adjusted, the pipeline automatically stop blocked to patency.
4, the other diaphragm pump is small and easy to move, do not need the foundation, accounting for the ground is extremely small, easy and economical installation. Can be used as mobile material transfer pump.
5, in a hazardous, corrosive material handling, diaphragm pump can be completely separated from the outside world.
6, or some experiments to ensure that no impurities pollute the raw materials.
7, can be used to transport the chemical properties of relatively unstable fluids, such as: photographic materials, flocculation and so on. This is because diaphragm pumps have low shear forces and little physical impact on the material.
Pneumatic diaphragm pump features:
1, compressed air as power.
2, is a volumetric displacement pump caused by the reciprocating deformation of the diaphragm, its working principle is similar to the piston pump, the diaphragm pump has the following characteristics due to the working principle of the diaphragm pump:
(1) the pump will not overheat: compressed air as a driving force, when the exhaust is an expansion heat absorption process, pneumatic pump temperature is reduced, no harmful gas emissions.
(2) does not produce spark: pneumatic diaphragm pump without electricity as power, grounding and then prevent the static spark (3) can contain particles of liquid: because the volume of work and imports for the ball valve, so it is not easy to be blocked.
(4) Extremely low shear force on the material: How to suck in the work and how to spit it out, so the material agitation is minimal, which is suitable for the transportation of unstable substances (5) The flow rate can be adjusted, and the section can be installed at the exit of the material Flow valve to regulate flow.
(6) Self-priming function.
(7) Can be air operated without danger.
(8) can dive work.
(9) The fluids that can be delivered are extremely wide, ranging from low viscosity to high viscosity, from corrosive to viscous.
(10) There is no complicated control system, no cables, fuses and so on.
(11) small size, light weight, easy to move.
(12) Maintenance is easy without lubrication, and will not pollute the work environment due to drip.
(13) The pump is always efficient and will not be reduced by wear.
(14) 100% energy utilization, shut down the outlet, the pump automatically shut down, the device moves, wear, overload, fever (15) no dynamic seal, easy maintenance to avoid leakage. No dead spots at work.
Electric diaphragm pump features:
1, without filling the water, self-priming capacity of more than 7 meters.
2, through the good performance, the diameter of 10 mm below the particles, mud, etc. can easily through.
3, as the diaphragm will be transported media and transmission machinery separate, so the media will not leak to the outside. And the pump itself without shaft seal, greatly extend the service life. According to different media, the diaphragm is divided into neoprene, fluorine rubber, nitrile rubber, etc., fully meet the requirements of different users.
4, small size and light weight: As a result of the planetary cycloidal transmission structure, so the pump to get a small size, as compared with the same type of pump, the volume and weight are down about half.
5, the pump medium flow through the part, according to user requirements, is divided into cast iron, stainless steel, rubber lining, the motor is divided into ordinary type, explosion-proof, speed regulation, the pump is being used in the following occasions.
Diaphragm pump schematic
Diaphragm pump schematic
Diaphragm Pump Troubleshooting Troubleshooting Diaphragm Pump Troubleshooting Guide This information can be used as a guideline to help you develop maintenance practices when one or more of the following conditions apply.
The following are some of the unusual operating conditions described in this guide: A) Fast cycle / low flow B) No cycle / slow cycle / irregular cycle C) Leakage D) Noise E) Component breakage In pump applications During the process, these situations are likely to encounter. Each case can be divided into a variety of possible reasons. This guide lists the cause of the malfunction and gives the correct corrective measures. The meaning of all the specific terms in the guide is listed later.
Air Valve - A brass or stainless steel valve housing is bolted to the center of the pump by four bolts.
Piston - Aluminum cylinder enclosed in air valve to control air flow.
Cavitation - The amount of pump discharge is below the rated amount due to the reduced or lack of fluid supplied to the pump inlet. In fact, the liquid chamber is filled with fluid before it is drained.
Static Displacement Head - Vertical distance (in feet) from pump centerline to free transfer point Inlet Pressure - Inlet is measured in points, including the specific gravity and flow rate of the fluid.
Proportion - The ratio of flow to water weight at 68F. The specific gravity of 68F water is 1.0
Static Suction Lift - The vertical distance between the supply level and the center line of the pump. The pump should be above the liquid level.
Vapor pressure - All liquid creates pressure on the steam on its free surface. In any pump operating system, the operating pressure can not be lower than the vapor pressure, otherwise the steam formed will partially or completely cut off the fluid into the pump. Viscosity - Due to the internal friction of the fluid, the viscosity causes the fluid to flow resistance.
Water Hammer Effect - A higher inlet creates a static head that acts on the pump to create internal pressure.
Diaphragm pump selection and classification Abstract: The main presentation of the composition and classification of the diaphragm pump, as well as the type of adjustment room, the implementing agencies, mode of action, flow characteristics of the selection principles and methods, and adjust the Yan selection method, the principle of analysis.
The function of the diaphragm pump in the process control is to receive the control signal of the regulator or the computer to change the flow of the medium to be adjusted so as to keep the adjusted parameter within the required range , So as to achieve the automation of the production process. If the automatic adjustment system compared with the manual adjustment process, the detection unit is the human eye, the control unit is to adjust the human brain, then the execution unit - diaphragm pump is the human hand and foot. To achieve a certain parameters of the process such as temperature, pressure, flow, level and other regulatory control, are inseparable from the diaphragm pump. Therefore, the correct choice of diaphragm pump in process automation is of great significance. 1 diaphragm pump composition and classification diaphragm pump, also known as the control pump, is the main type of actuator, by receiving the control signal conditioning control unit, with the power to change the fluid flow. Diaphragm pump generally by the implementing agencies and valves. If you press the actuator used by its power, the diaphragm pump can be divided into pneumatic, electric, hydraulic three, namely compressed air as the power source of the pneumatic diaphragm pump to electric power source electric diaphragm pump to liquid medium (Such as oil, etc.) pressure-driven electro-hydraulic diaphragm pumps, in addition, according to their functions and characteristics of points, as well as solenoid valves, electronic, intelligent, field bus diaphragm pumps. Diaphragm pumps are many types of products, the structure is also diverse, but also constantly updated and changing. Generally speaking, the valve is universal, it can be matched with the pneumatic actuator, but also with the electric actuator or other actuator.
2 diaphragm pump type of choice 2.1 diaphragm pump body type selection The choice of diaphragm is the most important part of the diaphragm pump selection. Diaphragm valve body types, commonly used through a single seat, through two-seater, angular, diaphragm, small flow, tee, eccentric rotation, butterfly, sleeve, spherical and other 10 species. Before choosing a valve, carefully analyze the medium, process conditions, and parameters of the control process, gather enough data to understand the system requirements for the diaphragm pump, and determine the type of valve to be used based on the data collected. In the specific choice, from the following aspects:
(1) The shape of the spool is mainly based on the selected flow characteristics and unbalanced forces and other factors to consider.
(2) Wear resistance When the fluid medium is a suspension containing high concentration of abrasive particles, the valve core, the valve seat joint surface will be severely rubbed each time it is closed. Therefore, the flow of the valve should be smooth, the valve's internal material to be hard.
(3) Corrosion resistance Due to the corrosive medium, try to choose a simple structure of the valve in the case of regulatory function.
(4) Medium temperature, pressure When the medium temperature, high pressure and changes, should use the valve core and valve seat material by temperature, pressure changes in small valves.
(5) to prevent flash and cavitation flash and cavitation only produce liquid medium. In the actual production process, flash and cavitation not only affect the calculation of flow coefficient, but also the formation of vibration and noise, so that the valve life is shorter, so the valve should be selected to prevent flash and cavitation.
2.2 The choice of diaphragm pump actuator 2.2.1 Output Force Consideration Regardless of the type of actuator, its output force is used to overcome the effective load (mainly refers to unbalanced and unbalanced torque plus friction, Sealing force, gravity and other related forces). Therefore, in order for the diaphragm pump to work properly, the associated actuator must be capable of producing enough output force to overcome various resistances and ensure a high degree of sealing and valve opening.
For double-acting pneumatic, hydraulic, electric actuator, there is usually no return spring. The size of the force has nothing to do with its direction of operation, so the key to choosing an actuator lies in knowing the maximum output force and the torque of the motor. For single-acting pneumatic actuators, the output force is related to the opening of the valve. The force appearing on the diaphragm pump will also affect the kinematics and therefore a force balance across the opening of the diaphragm pump is required.
2.2.2 Determination of the type of implementing agencies After determining the output of implementing agencies, according to the requirements of the process environment, select the appropriate implementing agencies. For on-site explosion-proof requirements, pneumatic actuators should be used, and the junction box for the explosion-proof, you can not choose the electric actuator. If there is no explosion-proof requirements, the pneumatic and electric actuators can be used, but from the energy-saving aspects, should try to use electric actuators. For the hydraulic actuator, its use is not as good as the pneumatic, electric actuators a wide range, but with high precision, fast speed and smooth characteristics, therefore, in some cases, in order to achieve better regulation effect, you must use hydraulic actuator Institutions, such as power plant transparent speed control, refinery catalytic reactor temperature control and so on.
3 diaphragm pump mode of action The function of the diaphragm pump is selected only when the pneumatic actuator only, the role of the positive and negative effect through the implementing agencies and the positive and negative valve action combination. There are four types of combination that is positive (air-off type), positive and negative (air-type), anyway (air-type), anti-anti (anti-off type) Open and Qi off two. For the diaphragm pump mode of action, mainly from three aspects: a) process safety; b) the characteristics of the media; c) to ensure product quality, economic loss is minimal.
4 diaphragm pump flow, the choice of characteristics Flow characteristics of the diaphragm pump is the relationship between the relative flow through the valve medium and displacement (relative opening of the valve) relationship between the ideal flow characteristics are straight, equal percentage (logarithm), parabola And fast open, etc. 4, the characteristic curve and spool shape shown in Figure 1 and Figure 2. The only commonly used ideal flow characteristics, such as straight line, such as the percentage (logarithm), quickly open three. Parabolic flow characteristics between the straight line and equal percentage, the general percentage of the characteristics can be used instead of the other, while the fast opening characteristics are mainly used for two-bit adjustment and program control, so the selection of diaphragm pump is actually a straight line and equal percentage flow characteristics s Choice.
The choice of diaphragm pump flow characteristics can be calculated theoretically, but the methods and equations used are complicated. At present, the use of more experience guidelines, specifically from the following aspects: ① from the regulatory system to adjust the quality of analysis and selection; ② from process piping considerations; ③ from the load changes.
Select the flow characteristics of the diaphragm pump, you can determine the valve spool according to its flow characteristics of the shape and structure, but for such as diaphragm valves, butterfly valves, due to their structural characteristics, it is impossible to change the shape of the valve spool to achieve The required flow characteristics can be achieved by changing the feedback cam profile of the valve positioner fitted.
5 Diaphragm Pump Diaphragm Diaphragm selection and determination of the main valve based on the flow of capacity that Cv. In a variety of engineering design and selection of instruments, should be on the diaphragm Cv calculations, diaphragm pumps and provide design specifications. Calculated from the diaphragm pump Cv to determine the diameter of the valve, generally required by the following steps:
1) Calculate the flow rate. The existing production capacity, equipment load and the condition of the medium determine the Qmax and Qmin of the flow rate.
2) determine the pressure before and after the valve. According to the selected valve flow characteristics and system characteristics selected S (resistance coefficient), and then determine the calculation of pressure.
3) Calculate Cv. According to the adjusted medium to choose the appropriate formula and chart Cmax and Cmin.
4) choose Cv. According to Cmax, choose Cmax and the closest level C in the selected product standard series.
5) Diaphragm pump opening checking. The general requirements of the maximum flow when the calculation of the opening ≯ 90%, the minimum calculation of flow when the opening ≮ 10%.
6) Diaphragm pump actual adjustable ratio checking. Generally require the actual adjustable ratio ≮10.
7) Determination of seat diameter and nominal diameter. After verification, according to C to determine.
6 Conclusion diaphragm pump selection is a very meticulous work, not only have a solid professional theoretical knowledge, but also have rich practical experience. Good choice not only conducive to adjusting the control loop PID parameter setting, so that the parameters are to be tuned to better control effect, but also greatly increase the service life of the diaphragm pump. The choice of diaphragm pump should be adapted to local conditions and not static. To summarize and innovate constantly in the process of practice, especially with the application of mechatronics, computer and digital information technology, the structural function of diaphragm pump becomes better and more comprehensive, For the choice of diaphragm pump provides a great convenience.
QBY pneumatic diaphragm pump, DBY electric diaphragm pump business department Tel: 022 -68621411
Company Fax: turn 1
Company Name: Oster Tianjin Pump Co., Ltd. Company Address: Tianjin Jinghai Economic Development Zone Company Website English name:
E-mail:
Zip code: 301600
